OQ of Induction Sealing Machine

Objective of OQ of Induction Sealing Machine

In this document you will find all details for OQ of Induction Sealing Machine. To determine that the Air Cooled Induction sealing machine perform as intended by repeatedly running the system on its intended schedules and recording all relevant information and data. Results must demonstrate that operation consistently meets per-determined specifications under normal condition, and where appropriate the worst case situations.

TABLE OF CONTENT

PARTICULARSPAGE NO.
TITLE PAGE 
TABLE OF CONTENT 
OBJECTIVE 
SCOPE 
PRE APPROVAL OF DOCUMENTS 
SCOPE OF SUPPLY 
BRIEF PROCESS DESCRIPTION 
REQUIRED UTILITIES 
OPERATION QUALIFICATION PROCEDURE 
SAFETY FEATURES & ALARM 
POST APPROVAL OF DOCUMENTS 
LIST OF ABBREVIATIONS  

SCOPE

The scope of this qualification document is to perform the operation qualification to verify the installed components as described in IQ.

This document is applicable for Air Cooled Induction sealing Machine located at company.    

PRE APPROVAL OF DOCUMENTS

Prepared by

DesignationNameDateSignature
Executive/Officer Engineering   

Reviewed By

DesignationNameDateSignature
Head Engineering   
Head Production   

Approved by

DesignationNameDateSignature
Head QA   

SCOPE OF SUPPLY:

DescriptionSpecification
ModelAs per URS
  Control system220 volts, Single phase power supply

BRIEF PROCESS DESCRIPTION for OQ of Induction Sealing Machine:

The Technology of heating sealing the aluminum plastic multiplex material by electromagnetic induction is the advanced and popular sealing technology of the word. The electromagnetic induction sealing machine manufactured of this principle is becoming the necessary equipment of medicine, pesticide, by-product, health-care, costing, chemistry and other trade requires high quality air sealing for plastic, glass and other non-metal bottle. To improve the level of the product, the sealing and quality protection function, anti-pirate and anti- forgery.

The Machine is comply with the principle of metal object can brings grand bow wave to heat under the action of the high frequency electromagnetic field, making the aluminium foil hot and melt the binding under the aluminium foil then agglutinate to the mouse of the bottle, thus to accomplish the constant quick non- contact sealing operation.

REQUIRED UTILITES: 

Sr. No.Utility/ ParameterFeatures
1Electrical UtilityVoltage: 220 V AC ± 5%
2Frequency: 50 Hz ± 2%
3Connection: 3 Wire
4Phase: 1 Phase, 1 Neutral,1Earthing

OPERATION QUALIFICATION PROCEDURE:

The Operational Qualification status of the Air Cooled Induction sealing machine shall be checked and the execution shall be started only after completion of Installation Qualification report.

Availability of calibration certificates of all the attached instruments shall be checked.

The power supply and connected utility shall be checked before starting Operational Qualification.

The operating functions of control panel switches and buttons shall be checked.

The motor functioning test shall be performed.

The functioning of sealing check as per bottle sealing diameter

No Deviation observed during Operation Qualification.

OPERATIONAL VERIFICATION

Objective of this operation verification is to provide documented evidence that system/ equipment/ instrument operate as per respective standard operating procedure and up to its operating range.

Standard Operating Parameters Verification for OQ of Induction Sealing Machine

Objective:

Objective of this verification is to provide documented evidence that system/ equipment/ instrument operate satisfactory as per its standard operating procedure.

Test Method:

Operate the system/equipment/ instrument as per Standard Operating Procedure for Operation & Cleaning of Air Cooled Induction Sealing machine and record the observations.

Acceptance Criteria:

System/ Equipment/ Instruments shall be operate as defined in the standard operating     procedure, if differ then record deviation.

Operation shall be smooth and there should not be any abnormal sound/ noise.

Results:

Record the results in below table.

TestAcceptance CriteriaObservationsDone By Sign/DateChecked By Sign/Date
Inspect the main power supply indication.     Inspect for any abnormal noise/sound.           Inspect conveyor belt running.           Inspect speed controller of conveyor belt.There should be light indication after on the black power button on the machine.   There should not be any abnormal noise/ sound.       Conveyor belt should be run smoothly.     Conveyor belt should be varying at minimum, medium & maximum.   

  SAFEY FEATURE & ALARM

Safety featureFunctionIdentified by/Date
Electrical InsulationSafety 
EarthingTo avoid the shock 

POST APPROVAL OF DOCUMENTS of OQ of Induction Sealing Machine

Prepared by

DesignationNameDateSignature
Executive/Officer Engineering   

Reviewed By

DesignationNameDateSignature
Head Engineering   
Head Production   

Approved by

DesignationNameDateSignature
Head QA   

 LIST OF ABBREVIATIONS

ENGEngineering
OQOperational Qualification
DQDesign Qualification
IQInstallation Qualification
ISMInduction Sealing Machine
QAQuality Assurance
ACAlternate Current
VVolt
URSUser Requirement Specification

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