OBJECTIVE for IQ for Domino printing machine
To determine that the IQ for Domino printing machine perform as intended by repeatedly running the system on its intended schedules and recording all relevant information and data. Results must demonstrate that installation consistently meets per-determined specifications under normal condition, and where appropriate the worst case situations.
TABLE OF CONTENT
| PARTICULARS | PAGE NO. |
| Title page | |
| Table of contents | |
| Objective | |
| Scope | |
| Pre approval of documents | |
| Scope of supply | |
| Brief process description | |
| Required utilities | |
| Installation qualification procedure | |
| Safety features & alarm | |
| Technical specification | |
| Technical specification of the components | |
| Post approval of documents | |
| List of abbreviations |
SCOPE
- The scope of this qualification document is to perform the installation qualification to verify the installed components as described inIQ.
- This document is applicable for Domino printing machine located in packing area of company.
PRE APPROVAL OF DOCUMENTS
Prepared by
| Designation | Name | Date | Signature |
| Executive/Officer Engineering |
Reviewed By
| Designation | Name | Date | Signature |
| Head Engineering | |||
| Head Production |
Approved by
| Designation | Name | Date | Signature |
| Head QA |
SCOPE OF SUPPLY:
| Description | Specification |
| Name of the equipment /system | |
| Make | |
| Model | |
| Serial no | |
| Control system | 220volts, Single phase power supply |
BRIEF PROCESS DESCRIPTION
- Thermal ink jet printers are designed for use on moving production lines that require printing of Fixed and variable text, 1D and 2D codes, and graphics on porous and non-porous substrates. This range of printers can print at speeds of up to 300 m/min at 60 dpi to 30 m/min at 600 dpi, at a print height between12.7 mm and 50.8 mm and a resolution of up to 600 dpi. The range can run up to 2 or 4 print heads on maximum 2 or 4 different groups from a single controller. A print group can be adjacent to the product or on as separate production line depending upon encoder ports available in different controllers, enabling a single controller to code on up to 2 or 4 lines. Separate print heads can be stitched together to allow a wider print of up to 50.4mm. A replaceable cartridge contains the print engine (nozzle plate) and the ink supply (42ml).
- Two types of ink are available: water-based (porous substrates) and ethanol- based (multi-substrates). The coder can be connected to a product sensor that will trigger the start of a complete marking sequence for a label.
- All models are controlled by the application software package and the proprietary operating system, housed in the internal SD card in the controller. All labels and configurable settings are saved on the SD Card. The printer includes a slot that will accept a removable USB memory stick. The card allows system up grading, backup and restore, and the uploading and downloading of data.
The following groups of functions are provided:
1. Label view
2. Ink
3. Construction and storage of labels
4. Machine configuration, diagnostic, data transfer and service functions
5. Access control
6. Reporting of exception conditions.
7. Printing of labels
REQUIRED UTILITES:
| Utility/ Parameter | Features |
| Electrical Utility | Voltage: 220 VAC ± 5% |
| Frequency: 50 Hz ± 2% | |
| Connection: 3 Wire | |
| Phase: 1 Phase, 1 Neutral,1Earthing |
PROCEDURE of IQ for Domino printing machine :
- The location and placement of machine shall be verified.
- The installation site has been checked for meeting the installation requirements.
- All the equipment of the system has been identified and verified.
- The availability of purchase documents has been verified and recorded.
Physical verification:
| Parameters | Acceptance Criteria | Observation (OK/NOT OK) | Done by |
| Horizontal leveling of the equipment | Should be perfectly horizontal | ||
| Positioning of the equipment | It should be aligned Vertically straight. There should be enoughspace for maintenance purposes. | ||
| Floor balancing | It should not give anyvibration at any corner ofthe equipment and shouldbe well placed on thefloor | ||
| Identification plate | Name of the equipment and/or suppliers name tobe available on the equipment | ||
| Surface finish of equipment | Should be smooth andGlossy. | ||
| Any physical damage to the equipment / floor or Room walls and door. | No physical scratches or damage should be observed |
SAFETY FEATURE & ALARM
| Safety feature | Function | Identified by/Date |
| EmergencyStop | Pushbuttonwithindicator | |
| PowerFailure/Recovery | Automaticrecoveryafterresume the power supply | |
| ElectricalProtection(Flame Proof / Non-Flame Proof) | Electricalprotection/non-flame proof | |
| Alarms &warnings | ShouldbedisplayedonHMI. |
TECHNICAL SPECIFICATION:
| Parameter | Specification | Actual | Sign/Date | Remark |
| NameofEquipment/ system | ThermalInkJet Printer | |||
| Equipment Make / Model | Domino Gx350i TIJ Printer or equivalent | |||
| Capacity/Coding Speed | 150 ppm | |||
| Product / Material | Laminated & Non-Laminated Mono Carton | |||
| Environment / Temperature | Ambient | |||
| No of lines | 4 Lines Message | |||
| Shaft Encoder | Yes | |||
| Scratch resistance | 20 Times Finger Rubs | |||
| Coding area size (HxB) | 11 mm x 35 mm | |||
| Character height/width | 2 mm / 2 mm |
TECHNICAL SPECIFICATION OF THE COMPONENT
| Parameter | Specification | Actual | Sign/Date | Remark |
| Controlpanel-MOC | Touch screen (10”), ss covering, with moveable system. | |||
| Indicator(s) | Printer status indicators with buzzer. | |||
| Alarms and warnings | Display should indicate on the HMI. | |||
| Data storage capacity | Memory of min 200 – recipes | |||
| Password Protection | 4 level password protection Operator level Supervisor level Maintenance level Admin level | |||
| Manual Controls | Applicable | |||
| X head plate kit | 1 head, one way | |||
| Printhead cable | 3m assay | |||
| Encoder kit | 3m, 200mm circumference wheel | |||
| GX 350I & OEM | Remote mounted photocell | |||
| Domino ink cartridge | Solvent based 42ml black BK117 g-series (pack of 1) lot number: TIJ-BK1175_ AD000566 Black solvent based | |||
| TIJINK, g/gx-series cartridge (pack of 1), general-purpose number: TIJ-BK119-5_AA000094 |
POST APPROVAL OF DOCUMENTS
Prepared by
| Designation | Name | Date | Signature |
| Executive/Officer Engineering |
Reviewed By
| Designation | Name | Date | Signature |
| Head Engineering | |||
| Head Production |
Approved by
| Designation | Name | Date | Signature |
| Head QA |
LIST OF ABBREVIATIONS
| ENG | Engineering |
| IQ | Installation Qualification |
| QA | Quality Assurance. |
| DPI | Dots per inch |
| SD | Secure Data |
| ML | Millilitre |
| USB | Universal Serial Bus |
| AC | Alternate Current |
| Hz | hertz |
| A | Ampere |
| HMI | Human Machine Interface |
| MM | Millimetre |
| MOC | Material of Construction |
| OEM | Original Equipment Manufacturer |