Objective of IQ for Induction Sealing Machine
To determine that the IQ for Induction Sealing Machine perform as intended by repeatedly running the system on its intended schedules and recording all relevant information and data. Results must demonstrate that installation consistently meets per-determined specifications under normal condition, and where appropriate the worst case situations.
TABLE OF CONTENT
| PARTICULARS | PAGE NO. |
| OBJECTIVE | |
| SCOPE | |
| PRE APPROVAL OF DOCUMENTS | |
| SCOPE OF SUPPLY | |
| BRIEF PROCESS DESCRIPTION | |
| REQUIRED UTILITIES | |
| INSTALLATION QUALIFICATION PROCEDURE | |
| SAFETY FEATURES & ALARAM | |
| TECHNICAL SPECIFICATION | |
| TECHNICAL SPECIFICATION OF THE COMPONENTS | |
| POST APPROVAL OF DOCUMENTS | |
| LIST OF ABBREVIATIONS |
SCOPE
The scope of this qualification document is to perform the installation qualification to verify the installed components as described in DQ.
This document is applicable for Air Cooled Induction sealing Machine located at company.
PRE APPROVAL OF DOCUMENTS
Prepared by
| Designation | Name | Date | Signature |
| Executive/Officer Engineering |
Reviewed By
| Designation | Name | Date | Signature |
| Head Engineering | |||
| Head Production |
Approved by
| Designation | Name | Date | Signature |
| Head QA |
SCOPE OF SUPPLY:
Brief Process Description of IQ for Induction Sealing Machine:
The Technology of heating sealing the aluminum plastic multiplex material by electromagnetic induction is the advanced and popular sealing technology of the word.The electromagnetic induction sealing machine manufactured of this principle is becoming the necessary equipment of medicine, pesticide, axunge, byproduct, health-care, costing, chemistry and other trade requires high quality air sealing for plastic, glass and other non-metal bottle. To improve the level of the product, the sealing and quality protection function, anti-pirate and anti- forgery.
The Machine is comply with the principle of metal object can brings grand bow wave to heat under the action of the high frequency electromagnetic field, making the aluminum foil hot and melt the binding under the aluminum foil then agglutinate to the the mouse of the bottle, thus to accomplish the constant quick non- contact sealing operation.
REQUIRED UTILITES:
| Sr. No. | Utility/ Parameter | Features |
| 1 | Electrical Utility | Voltage: 220 VAC ± 5% |
| 2 | Frequency: 50 Hz ± 2% | |
| 3 | Connection: 3 Wire | |
| 4 | Phase: 1 Phase, 1 Neutral,1Earthing |
INSTALLATION QUALIFICATION PROCEDURE:
- The location and placement of machine shall be verified.
- The installation site has been checked for meeting the installation requirements.
- All the equipment of the system has been identified and verified.
- The availability of purchase documents has been verified and recorded.
- The availability of engineering drawings/schematics/Operational manual has been checked.
Physical verification:
| Sr. No. | Parameters | Acceptance Criteria | Observation | Remarks | Done by |
| Horizontal leveling of the equipment | Should be perfectly horizontal | ||||
| Positioning of the equipment | It should be aligned vertically straight. There should be enough space to open guards for Maintenance purposes. | ||||
| Floor balancing | It should not give any vibration at any corner of the equipment and should be well placed on the floor | ||||
| Identification plate | Name of the equipment and/or suppliers name to be available on the equipment | ||||
| Surface finish of equipment | Should be smooth and glossy. | ||||
| Any physical damage to the equipment / floor or room walls and door. | No physical scratches or damage should be observed | ||||
| Properly labeled / Identified /located | Shall be properly Labeled, Identified & located |
Electrical connection verification:
| Sr. No. | Parameters | Acceptance Criteria | Observation | Remarks | Done by |
| General method of the electrical wiring | A. No loose hanging cables B. Well-insulated electrical Wirings. C. Located in a safe place well protected from water seepage during machine or floor cleaning and also safe for operator during operation | ||||
| Identification tags and electrical drawing | A Identification tags should available where essential. B. Electrical drawing available either pasted in the inside of the circuit box or as in the manual. | ||||
| Switches for electrical operation of the equipment | There should be one machine switch for operating and one Separate power main switch. |
SAFETY FEATURE & ALARM
| Safety feature | Function | Identified by/Date |
| Electrical Insulation | Safety | |
| Earthling | To avoid the shock |
TECHNICAL SPECIFICATION:
| Sr. No. | Utility/ Parameter | Specification |
| 1 | Electrical Utility | Voltage: 220 VAC ± 5% |
| 2 | Frequency: 50 Hz ± 2% | |
| 3 | Connection: 3 Wire | |
| 4 | 1500 Watt, Phase: 1 Phase, 1 Neutral,1Earthing | |
| 5 | Dimenssion | 115X48X40 cm |
| 6 | Encloser Protection grade | IP21 |
| 7 | Sealing Diameter | 20 mm to 50 mm |
| 8 | Height of the Bottle | 40-200 mm |
TECHNICAL SPECIFICATION OF THE COMPONENT
Equipment structure:
| Sr.No | Description | Specified | Method of verification | Actual | Checked by |
| 1 | Make/Model | As per DQ | |||
| 2 | Specification | MS Powder Coated |
Instruments Requiring Calibration
| Sr. No. | Instrument | Location | Model no. | SR. NO. | Yes/No |
| 1 | Volt Meter | OPERATING PANEL | 85 LI | ||
| 2 | Ampere Meter | OPERATING PANEL | 85 LI |
POST APPROVAL OF DOCUMENTS
Prepared by
| Designation | Name | Date | Signature |
| Executive/Officer Engineering |
Reviewed By
| Designation | Name | Date | Signature |
| Head Engineering | |||
| Head Production |
Approved by
| Designation | Name | Date | Signature |
| Head QA |
LIST OF ABBREVIATIONS
| QA | Quality Assurance |
| ENG | Engineering |
| IQ | Installation Qualification |
| DQ | Design Qualification |
| ISM | Induction Sealing Machine |
| Hz | Hertz |
| AC | Alternate Current |
| V | Volt |